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Completion and Perforation Strategy Successfully Improved Hydraulic Fracturing Operation in Deep Hpht Well: A Case History

Proceedings Title : Proc. Indon. Petrol. Assoc., 40th Ann. Conv., 2016

The DL-1 well was drilled vertically to a total depth (TD) of 11,3xx ft. to penetrate the T sand formation. The bottom-hole temperature and pressure were 390o F and 7,910 psig respectively. The same sand formation was penetrated and tested in an adjacent well, resulting in a low gas rate due to low permeability. Referring to reference wells and well log analysis, the DL-1 sand formation was also exposed to low productivity risk, so hydraulic fracturing was planned to enhance well productivity. For reasons described below, the formation was perforated using 2.875-in. high temperature explosive casing guns, 6 spf, 60o phasing, before conducting the fracture stimulation. During the first fracturing of the lower sand, a step-down analysis showed that the total entry friction was around 1,800 psig, at a rate of 18 barrels per minute (bpm). To reduce wellbore entry friction, a sand slug consisting of 2,200 lbm 100 mesh sand was pumped before the main fracturing. However, the main fracturing still prematurely screened-out after pumping only 15% of the designed proppant volume. The second main fracturing of the upper sand was successful and all the proppant, 76,651 lbm, was placed into the formation. In addition, some other improvements were made to the second job, such as less aggressive sand concentration, and double-perforating the interval to get a higher perforation density and narrow spacing in order to significantly reduce entry friction. A step-down analysis showed that compared to the first job, the perforation friction and near-wellbore friction were greatly reduced to just 46 psig and 782 psig respectively at 18 bpm. This paper is intended to share the challenges in implementing a monobore completion and hydraulic fracturing under high pressure, high temperature (HPHT) conditions. The paper focuses on a perforating strategy to improve proppant fracturing and how to stimulate low-permeability formations in HPHT wells.

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